Mobile Crushing Plant

Mobile Crushing Plant:

Feature

1.Move easily. It can go to the crushing place directly. It can move not only on the smooth road, but also on the bumpy road.

2.Compact structure and simple operation. Integrative equipment group with trailer save the working area. With generator, motor and control box on the trailer, it can work outdoor easily. Equipped with supporting facilities, it can be installed quickly and conveniently.

3.Save the cost. By crushing the materials on site, the transportation cost is reduced.

4.Wide applicability. The crushing plant can work as independent unit or work with other units to form a primary-secondary crushing system or primary-secondary-fine crushing system. It can also work as a production line with the screening equipment according to the requirement of customers (firstly screening then crushing, or firstly crushing then screening.)

5.Stable performance and convenient maintenance. Equipped with crushers, vibrating feeders, and vibrating screens designed by Great Wall Company Machinery, the mobile crushing plant shows high quality and reliable performance. Materials are delivered by belt conveyors, which is simple to operate and easy to maintain. The machine is featured by low investment and high production efficiency.

6.Flexible configuration. It can be customized according to customers’ requirement on working site, materials and particle shape. Examples of customized machines include single units, combined units, units with self-discharged belt conveyors.

Usage and Application

The mobile crushing plant is not limited by the crushing place, and reduces high material transportation cost. It can crush materials on site or nearly.The Mobile Crusher Plant is widely used to match the crushing and sieving equipment in many industries including metallurgy, coal mine, mineral dressing, building material, chemical, grinding, etc.Its design idea is based on the clients’ requirements, which clears faults of the crushing place, surroundings and the complex basic configurations

Classification of Mobile Crushing Plant

According to the different manufacturing technology, it can be divided into crawler mobile crushing plant and tyre mobile crushing plant.

(1) The characteristics of crawler mobile crushing plant:

Crawler Mobile Crushing Plant

 

The first product put into the Chinese market is the crawler mobile crusher. It is represented by crushing mobile crushing station. Crushing technology and quality are more advanced, each equipment consists of 25 basic modules, each module has a wealth of optional parts, according to the special requirements of customers, to “tailor-made” for customers. Crawler mobile crusher can be used for crushing and recycling of rock, ore, block road asphalt concrete and demolished building cement concrete materials.

Features and Advantages:

Excellent performance, high reliability, easy transportation, short assembly time, safe operation and maintenance, simple compliance with strict environmental standards, production capacity: 250 tons/hour – 1800 tons/hour

Power Source:

Crawler mobile crushing plant usually uses diesel engine to provide power source. The driving device is driven by the engine and hydraulic pump through various moving parts to realize the hydraulic drive of the whole equipment, which avoids the dependence of the equipment on electric power drive and greatly enhances the site adaptability.

Ways of Moving:

The crawler mobile crushing plant adopts the traveling mode of crawler chassis, which is generally driven by the driving wheel of the crawler by a hydraulic motor. Crawler mobile crushing station has a high degree of automation. It is a completely self-propelled mobile crushing station with fewer operators and a high degree of intelligence. It only needs a remote control to realize the walking control of the whole equipment.

(2) The characteristics of tyre mobile crushing station:

Tyre Mobile Crushing Plant

Tyre mobile crushing station is a new product which is easy to crush construction waste, which is developed first according to the domestic market. Flexible combination, strong adaptability: various crushing stations have a variety of configurations, users can also choose to configure according to their own needs, according to different crushing process requirements to form “first crushing and screening” process, crushing and screening can also be used separately. Crushing stations can be combined into two-stage crushing and screening systems of coarse and fine crushing according to actual needs, and also into three-stage crushing and screening systems of coarse, medium and fine crushing.

Power source:

The main working modules of the tyre mobile crushing plant are crusher and conveyor belt. Because the tyre type belongs to the semi-mobile type, the walking device does not need to provide power by itself, and the hydraulic equipment is reduced. So the power source is usually driven by motor.

Ways of Moving:

The wheeled chassis is used in the tyre mobile crushing station. It has no ability to walk automatically. It needs an external tractor to provide driving power. Because it is a tire-type walking, long-distance transshipment of equipment can be directly on the road, without redundant formalities.

According to the different crushing equipment ,the mobile crushing plant divides into Mobile Cone Crushing Plant ,Mobile Jaw Crushing Plant and Mobile Impact Crushing Plant .

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Main Specifications of Mobile Cone Crushing Plant

Application :

1. Feed Size: <700 mm

2. Production capacity: 30-550 t/h

3. Material for adaptation: Mobile Cone Crushing Plant is ideal choice for secondary or tertiary crushing of medium hardness and above materials, excellent performance, often used in the following scenarios.

It suitable for various ores or rocks: River pebbles, mountain rocks (limestone, granite, basalt, diabase, andesite, etc.), ore tailings

4. Application: Recycling and reuse of mines, coal mines, garbage and construction waste, earthwork, urban infrastructure, roads or construction sites, etc.

Working Principle of Mobile Cone Crushing Plant

Mobile Cone Crushing Plant2

Mobile Cone Crushing Plant

The core crushing equipment of mobile cone crushing plant is cone crusher, which integrates the whole set of crushing units. The related crushing equipment, screening equipment and feeding conveying equipment are all installed on a movable device. The structure is compact, the coordination between the equipment is very strong, the overall structure is simple, and can be directly opened to the public. Field processing, convenient form, small turning radius. The configuration of related equipment should be based on the user’s requirements. It can crush, crush and fine ore. Several crushing and screening systems should be adopted according to the user’s needs.

Technical Parameter of Mobile Cone Crushing Plant :

Model

Vibrating screen

Cone crusher

Belt conveyor

Configuration of wheels

Capacity
(t/h)

Overall Dimension
(mm)

Weight
(t)

QH1548Y900

3YZS1548

PY900

B650×7M

Dual-axle

30-90

13700×2800×5700

34

QH1848S36

3YZS1848

CZS36

B650×7M

Dual-axle

45-165

13700×3150×5700

39

QH1860S51

3YZS1860

CZS51

B800×8M

Tri-axle

80-350

15200×3150×6400

55

QH2160H220

3YZS2160

HP220

B1000×8M

Tri-axle

100-430

15200×3500×6450

57

Main Specifications of Mobile Jaw Crushing Plant

Mobile Jaw Crushing Plant

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Application:

1. Feed Size: <630 mm

2. Production capacity: 0-320 t/h

3. Material for adaptation: suitable for various ores or rocks: River pebbles, mountain rocks (limestone, granite, basalt, diabase, andesite, etc.), ore tailings

4. Application: Recycling and reuse of mines, coal mines, garbage and construction waste, earthwork, urban infrastructure, roads or construction sites, etc.

Composition structure of jaw mobile crushing plant:

All parts of mobile jaw crushing station are fully airborne, including solid frame, jaw crusher, feeder, vibrating screen, conveyor belt, motor and control box.

Working principle of mobile jaw crushing plant:

Material is evenly transported to the crusher by feeder. After initial crushing, the E-crusher forms a closed-circuit system through circular vibrating screen, which realizes material recycling crushing. The finished material is exported by the conveyor, and the continuous crushing operation is carried out. The jaw mobile crusher can remove the circular vibrating screen according to the actual production needs, and realize the initial crushing of materials directly. It is convenient and flexible to use in conjunction with other crushing equipment.

Technical parameter of mobile jaw crushing plant :

Model

Vibrating feeder

Jaw crusher

Belt conveyor

Configuration   of wheels

Capacity
(t/h)

Overall Dimension
(mm)

Weight
(t)

QH725E46

GZD750×2500

PE400×600

B650×7M

1 -аксa

15-60

10500×2800×3700

25

QH938E57

GZD960×3800

PE500×750

B650×7.5M

2-акса

40-100

13000×2900×4100

32

QH938E69

GZD960×3800

PE600×900

B800×8M

2-акса

60-140

13200×2900×4600

42

QH1142E710

GZD1100×4200

PE750×1060

B1000×9M

3–акса

80-230

15000×2900×5700

55

QH1349E912

GZD1300×4900

PE900×1200

B1200×11M

4–акса

140-320

17000×3100×5800

81

Main Specifications of Mobile Impact Crushing Plant

Mobile Impact Crushing Plant

Application:

1. Feed Size: <500mm

2. Production capacity: 70-350 t/h.

3. Material for adaptation: Applicable to brittle non-metallic materials with medium hardness under 140 MPA in crushing compressive strength: mountain stone (limestone, granite, etc.), surface stone, ore tailings, etc.

Composition structure of mobile impact crushing plant:

All parts of the mobile counterattack crushing station are fully airborne, including a solid frame, counterattack crushing, feeder, vibrating screen, conveyor belt, motor and control box, etc.

Operating Principle of mobile impact crushing plant:

Material is evenly transported to the crusher by feeder. After crushing by impact crusher, it is transported to circular vibrating screen by belt conveyor for screening. The finished material is exported by conveyor. The unqualified material is returned to the crusher by belt conveyor for secondary crushing, which realizes material recycling and continuous crushing operation. The impact mobile crusher can remove the circular vibrating screen according to the actual production needs, and realize the initial crushing of materials directly. It is convenient and flexible to use in conjunction with other crushing equipment.

Technical parameter of mobile impact crushing plant :

Model

Vibrating screen

Impact crusher

Belt conveyor

Configuration of wheels

Capacity
(t/h)

Overall Dimension
(mm)

Weight (t)

QH1548F1010

3YZS1548

PF1010

B650×7M

2-акса

50-80

12700×2800×5700

35

QH1848F1210

3YZS1848

PF1210

B650×7M

2-акса

70-130

13500×3150×6000

41

QH1860F1214

3YZS1860

PF1214

B800×8M

3–акса

90-180

15500×3150×6400

46

QH2160F1315

3YZS2160

PF1315

B800×8M

3–акса

120-250

16200×3500×6700

57

Note:Any change of technical data will not inform additionally.


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